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 Heat Exchanger Essentials 5 Jan Sharm El Sheikh Egypt QR Code
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Maintenance and Engineering

Heat Exchanger Essentials


REF : O1296 DATES: 5 - 9 Jan 2025 VENUE: Sharm El-Sheikh (Egypt) FEE : 4465 

Overview:

Introduction:

This training program will feature the importance and relevance of the important and expensive items of equipment known as heat exchangers that are used in a wide variety of industries. It will familiarise engineers and technicians with the various standards and practices used for the design, manufacture, operation, and maintenance of heat exchangers.

Program Objectives:

At the end of this program, participants will be able to:

  • Understand heat transfer fundamentals.

  • Analyze exchanger operational parameters.

  • Determine correct troubleshooting techniques.

  • Determine the correct selection criteria for heat exchangers.

  • Troubleshoot exchange problems.

Targeted Audience:

  • Maintenance Professionals.

  • Inspection Personnel.

  • Process Supervisors.

  • Plant Operators.

  • Plant/Technical Managers.

Program Outlines:

Unit 1:

Types and Applications of Heat Exchangers:

  • Overview and Basic Fundamentals.

  • Heat Transfer Fundamentals and Heat Transfer Coefficients.

  • Heat Exchanger Types and Application

  • Geometry Of Shell & Tube Heat Exchangers (STHE).

  • Double Pipes TEMA Nomenclature, Front End Head Types, Shell Types.

  • Rear End Types, Double Pipe Units, Selection Guidelines.

Unit 2:

Thermal and Hydraulic Design of Heat Exchangers:

  • Sizing and Specifying the Heat Exchanger .       

  • Flow vs. Temperature Difference in STHE.

  • Temperature Difference in STHE.

  • Condensers and Reboilers.

Unit 3:

Mechanical Design of Heat Exchangers:

  • Mechanical Design Of Heat Exchangers.

  • Basic Design Of Heat Exchangers.

  • Special Design Considerations.

  • Piping Loads on Exchanger Nozzles.

  • Materials of Construction On Heat Exchangers.

  • Fabrication of Heat Exchangers.

Unit 4:

Operation and Maintenance of Heat Exchangers:

  • Fouling in Heat Exchangers.

  • Corrosion and Erosion in Heat Exchangers.

  • Heat Exchanger Inspection Methods.

  • Operation and Troubleshooting.

  • Performance Monitoring and Testing.

  • Cost-Effective Maintenance and Repair of Heat Exchangers.

Unit 5:

Performance Enhancement and Optimisation of Heat Exchangers:

  • Heat Transfer Augmentation Techniques.

  • Finned Tubes.

  • Heat Integration Basics.

  • Pinch Technology.

  • Heat Exchanger Train Optimisation.

  • Tube Bundle Replacement - Alternative Enhanced Tube Bundle Designs.