Production Facilities Control Room Operations and Production Safety Systems (T2)

Overview:

Introduction:

This training program is designed to provide participants with advanced knowledge and practical skills in operating control rooms and managing safety systems in production facilities. The program emphasizes real-time monitoring, effective decision-making, and the implementation of safety measures to ensure smooth operations and compliance with industry standards.

Program Objectives:

By the end of this program, participants will be able to:

• Understand the principles and best practices for control room operations in production facilities.

• Effectively monitor and manage production processes to ensure operational efficiency.

• Implement and maintain safety systems to prevent and respond to emergencies.

• Analyze and troubleshoot issues using advanced tools and techniques.

• Ensure compliance with industry standards and regulations for production safety systems.

Targeted Audience

• Control Room Operators.

• Production Supervisors.

• Safety Officers and Engineers.

• Maintenance Personnel.

• Process Engineers.

Program Outline:

Unit 1:

Fundamentals of Control Room Operations:

• Overview of control room operations in production facilities.

• Understanding control room layouts and equipment functions.

• Key roles and responsibilities of control room operators.

• Real-time monitoring and data interpretation techniques.

• Introduction to SCADA (Supervisory Control and Data Acquisition) systems.

Unit 2:

Process Monitoring and Optimization:

• Techniques for efficient process monitoring and control.

• Managing production flow and equipment performance.

• Using advanced analytics to optimize production processes.

• Identifying and addressing process deviations and inefficiencies.

• Integration of automated systems for real-time process adjustments.

Unit 3:

Safety Systems in Production Facilities:

• Principles of production safety systems and their importance.

• Overview of emergency shutdown (ESD) and fire and gas detection systems.

• Implementing safety instrumented systems (SIS) in production facilities.

• Risk assessment and hazard analysis methodologies.

• Case studies on incidents and lessons learned in safety management.

Unit 4:

Troubleshooting and Incident Management:

• Identifying common issues in control room operations.

• Systematic approaches to troubleshooting in production processes.

• Managing and documenting incidents effectively.

• Decision-making under pressure during emergencies.

• Restoring operations after shutdowns or system failures.

Unit 5:

Compliance, Standards, and Continuous Improvement:

• Overview of key global standards (e.g., IEC 61508/61511, ISA) and local regulatory requirements for safety systems.

• Auditing and assessing control room and safety system performance.

• Developing and implementing continuous improvement strategies.

• Training and competency development for control room personnel.

• Leveraging technology advancements for improved safety and efficiency.