Service Inspection and Testing Skills For Service Departments & Industries

Overview:

Introduction:

This is a comprehensive career development program intended for those seeking job-related skills in Inspection of Process Industry units for Maintenance, Operational Condition, Corrosion, Safety, Quality Assurance, and Quality Control.

This program provides a thorough grounding in these areas including  "How to do" and "How not to do". Coverage includes Technical Issues, Methodology Issues, Legal/Contractual Issues, Compliance with Standards, and Quality Assurance Practices  (ISO9001:2010).  

Full Technological and Management Aspects of Process Industry Inspections and Testing to International Standards.
You will also gain skills in applying the Best Worldwide Practices in :

• Planning
• Quality Assurance
• Technology
• Management

Course Objectives:

At the end of this course, the participants will be able to:

• Understand the added value of asset & maintenance management to the business process
• Explain how maintenance audits are related to the asset management framework and why they are beneficial
• Understand the basic principles of maintenance audits & site inspections
• Apply assessment techniques to identify performance gaps and improvement potential
• Benchmark their maintenance organization against international world-class standards
• Set up a concrete implementation plan based on assessment results

Targeted Audience:

• All professionals involved in asset & maintenance management auditing
• Quality & Compliance Managers
• Lead Auditors & Audit Team Members
• Operations & Maintenance professionals
• Asset Owners & Asset Managers
• Maintenance Engineers & Business Improvement Leaders

Course Outlines:

Unit 1:

• Inspection and Test Terminology
• Requirements for effective Inspection, Measuring Test Equipment Use
• Inspection, Measuring Test Equipment
• Acquisition
• Control
• Calibration (including traceability)
• Maintenance
• Demonstration of Conformance to requirements

Unit 2:

• Methodologies Technologies
  • Best Industry Practices
  • Latest Tools and Techniques
  • Management Systems
• Understanding and Interpreting Practical Requirements...
  • Standards and Codes
  • Drawings
  • Specifications

Unit 3:

• Maintaining CALIBRATION STATUS OF TEST MEASURING EQUIPMENT TO:
• Manufacturer Requirements
• ISO-9000 Requirements
• Industry Standards
• Calibration Awareness
• Corrective Action Analysis - Inspection, Measuring Test

Unit 4:

• Usual Causes of  Errors
• Calibration Certificates
• Calculating Uncertainty of Measurements

Unit 5:

Case Studies (selected case studies will depend on participant profile and job requirements)

• Welding Inspection Testing
• Petrochemical Plant Equipment Inspection Testing
• Equipment Inspection Testing
• Pump Inspection
• First Entry Inspection
• Periodic Inspections
• Safety During Inspection Testing
• Reporting