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 Best Preventive Maintenance Management Practices Technology & Management Practices (O9270) QR Code

Best Preventive Maintenance Management Practices Technology & Management Practices

Overview:

Introduction:

Effectively planned Preventive & Predictive Maintenance which is integrated with the workflow is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM, and even 6-Sigma. This comprehensive 5-day training course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance & Asset Management process or auditing an existing process. It covers all the steps required in developing a successful Preventive & Predictive Maintenance Program from failure behavior and finding the right preventive maintenance task until a well-managed preventive & predictive maintenance program, fully integrated with the workflow and the CMMS.

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into preventive and predictive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

Course Objectives:

At the end of this course, the participants will be able to:

  • Understand how world-class organizations solve common planning problems
  • Improve productivity through the use of better, more timely information
  • Implement a practical and effective predictive maintenance effort
  • Improve consistency and reliability of asset information
  • Optimize preventive and predictive maintenance strategies

Targeted Audience:

  • Maintenance Managers & Supervisors
  • Personnel designated as planners or identified to become planners
  • Predictive Maintenance Technicians & Supervisors
  • Key leaders from each Maintenance craft
  • Maintenance & Reliability engineers
  • Materials Management Managers/Supervisors
  • CMMS key users

Course Outlines:

Unit 1: The Need for Maintenance:

  • Maintenance & Asset Management as a business process
  • Risk-Based Maintenance (RBM)
    • Causes of Failure
    • Likelihood & Severity of Failure - Risk Analysis
    • Failure Mode Effect & Criticality Analysis (FMECA)
    • Choosing the (preventive) maintenance tasks
  • Optimization of Maintenance Decisions
    • Failure Pattern Identification
    • Statistical Analysis of Failures
    • Weibull Analysis
  • Zero Base Budgeting
    • Define the production requirement
    • Define the maintenance requirement

Unit 2: Developing the CMMS:

  • Database & structure
  • CMMS & workflow
  • CMMS & Maintenance Strategies
  • Asset register
  • Configuration management

Unit 3: The Planning Function:

  • The maintenance workflow and how it relates to the preventive maintenance strategy
  • Roles & responsibilities in work preparation, planning, and scheduling
  • Principles of work preparation & planning
  • Principles of scheduling
  • Network planning

Unit 4: Predictive Maintenance:

  • Potential Failure Analysis (PFA)
    • Integration of PFA with FMECA & RBM
    • Understanding the P-F Interval
    • Decide which Technologies to Apply
  • Predictive maintenance technologies
    • Vibration analysis
    • Visual inspection
    • Infrared Thermography
    • Temperature-sensitive labels
    • Megger tests
    • Ultrasonics
    • Oil analysis

Unit 5: Control of the Maintenance Process:

  • Implementation stages of preventive & predictive maintenance strategies
  • CMMS integration
  • Reporting – use of (Key) Performance Indicators
  • Case study

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