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 Corrosion Control in Petro-Chemical Plants Refineries, Petrochemicals, Fertilizer Basic Chemicals (E9104) QR Code

Corrosion Control in Petro-Chemical Plants Refineries, Petrochemicals, Fertilizer Basic Chemicals

Overview:

Introduction:

From units’ proximity to saltwater to their production and storage of hazardous chemicals, refineries pose unique challenges that require specialized training to combat corrosion. The coursework covers the effects of corrosion on the production environment and addresses methods to implement corrosion control throughout the full lifecycle, from material selection and design to maintenance.

Course Objectives:

At the end of this course the participants will be able to:

  • Identify the various forms of corrosion and the specific mechanisms that result in each form
  • Define electrochemical processes and concepts
  • Recognize the different types of corrosive environments that affect corrosion
  • Give examples as to how and when to use control corrosion methods of design, materials selection, modification of the environment, protective coatings, and cathodic and anodic protection
  • Give examples of control corrosion by a selection of design and engineering materials, modification of the environment, cathodic and anodic protection, and protective coatings
  • Discuss corrosion monitoring techniques using testing, inspection, specimen exposure, electrochemical methods, water chemistry, and analysis of deposits

Targeted Audience:

  • Design engineers
  • Process engineers
  • Procurement agents
  • Maintenance planners
  • Service company representatives who support refineries
  • Corrosion and equipment engineers
  • Metallurgists
  • Inspectors and inspection supervisors

Course Outlines:

Unit 1:

  • Understand the Deterioration of metals by corrosion or a combination of corrosion and other adverse factors
  • How to Conduct Refinery and Petrochemical Plant Environmental Conditions Affecting Corrosion...
    • Studies
    • Monitor
    • Reports
    • Recommend Solutions

Unit 2:

  • How to Coordinate corrosion control activities with
    • Operations
    • Maintenance
    • Engineering and
    • Contractor

Unit 3:

  • Conduct
    • cathodic protection surveys,
    • corrosion rate measurements,
    • material identification and
    • mechanical testing. 
    • Maintain corrosion and material testing tools equipment. 
    • Take samples for investigation. 
    • Inspect surfaces after sandblasting, coatings, and pipeline wrapping. 
    • Prepare samples for metallographic examination.

Unit 4:

  • Industry Standard Terminology
  • Technology
  • Industry Standards
  • Methodologies and Procedures Used
  • Flow Charting of Work Processes

Unit 5:

  • Quality Assurance TQM Issues
  • Planning Issues
  • Management Concerns
  • Implementing Improvements

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