Euro-training Center
 Predictive Maintenance O1328 QR Code
Share (4) Like Download Brochure (PDF) Dates and locations

Predictive Maintenance



The maintenance of physical assets can no longer be treated as an 'engineering problem'. The competitive environment in which a business operates requires an approach that integrates the operational objectives of the business and the life-cycle objectives of the physical assets.

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into predictive, productive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

Our highly interactive program is designed to provide the workforce with essential physical asset management skills, gain a clear understanding of their role, and work more effectively within a team environment. "Maintenance is not only part of the production process, it must be planned into the production process."

Course Objectives:

At the end of this course the participants will be able to:

  • Identify planning best practices and key Elements for taking action on them
  • Understand how world-class organizations solve common planning problems
  • Evaluate your practices compared to those of others
  • Improve the use of your information and communication tools
  • Improve productivity through the use of better, more timely information
  • Create and preserve lead-time in work management and use it for planning and scheduling resources
  • Improve consistency and reliability of asset information

Targeted Audience:

  • Maintenance Managers
  • Maintenance Engineers
  • Maintenance Supervisors
  • Planning Engineers
  • Operations Professionals
  • Engineering and Purchasing Staff
  • Materials Divisions

Course Outlines:

Unit 1: Modern Maintenance Management Practice in Perspective:

  • Maintenance Practice in Perspective
    • Maintenance in the Business Process
    • Evolution in Maintenance Management
    • The Contribution of Maintenance to the achievement of the Business Objectives
    • Business, Operations and Maintenance Key Performance Area
    • Roles and Accountability

Unit 2: Maintenance Policies and Logistics Planning:

  • Equipment Classification and Identification
    • Functional Location
    • Equipment Type Classification
    • Equipment Identification
    • Part Number and Bill of Material
    • Documentation Structures
    • Document Identification and Classification
  • Maintenance Management Policies
  • Equipment Criticality Grading
  • Job Record Policy
  • Job Information Requirements
  • Principles of Work Order Design
  • Maintenance Work Prioritisation
  • Logistic Support Analysis
  • Maintenance Task Detail Planning
  • Maintenance Work Estimating
  • Maintenance Levels
  • Support Documentation
  • Support Equipment
  • Personnel and Organisation
  • Maintenance Logistics Planning

Unit 3: Failure Management Programme Development:

  • Failure Modes, Effects and Consequences
    • Equipment Functions and Performance Standards
    • Functional Failures
    • Failure Modes
    • Failure Effects
    • Consequences of Failure
  • Failure Management Policies
  • Age-Related Failure Patterns
  • Random Failure Patterns
  • Routine Restoration and Discard Tasks
  • Routine Condition-based Tasks
  • Failure-finding Tasks
  • The application of RCM in the Development of Failure Management Policies
  • Proposed Routine Maintenance Tasks
  • Categorizing and structuring Routine Maintenance Tasks
  • Corrective Maintenance Planning
  • Logistic Requirements Planning
  • Implementing Failure Management Policies

Unit 4: Work Planning, Scheduling, and Control

  • Definition of Notifications, Defects, Deviations
  • Notification Process, Roles, and Principles
  • Prioritizing Notifications
  • Weekly Master Schedule
    • Master Schedule Objectives
    • Categorize the Outstanding Workload
    • Determine Resource Availability
    • Determine Equipment Non-utilisation Profile
    • Develop Draft Master Schedule
    • Conduct Master Schedule Review Meeting
    • Final Master Schedule and Implementation
    • Backlog Management

Unit 5: Information and Performance Management:

  • Management and Information
    • Information and Control
    • Management Levels and Information
  • Performance Indicators
  • Performance Indicators
  • Workload Performance Indicators
  • Planning Performance Indicators
  • Effectiveness Performance Indicators
  • Cost Performance Indicators
  • Management Reports

Select training course venue