Propane Refrigeration Management Essentials

Overview:

Introduction:

This training program offers practical guidance on operating, troubleshooting, and maintaining propane-based refrigeration systems. Participants learn essential skills and knowledge to ensure efficient and reliable system performance in industrial applications.

Program Objectives:

At the end of this program, the participants will be able to:

• Understand refrigerator propane properties and their relevance in refrigeration systems.

• Analyze the impact of heat transfer factors on the performance of propane refrigeration systems.

• Design and configure propane refrigeration systems effectively.

• Operate and control propane refrigeration systems efficiently.

• Implement maintenance procedures to ensure the reliability and longevity of propane refrigeration systems.

• Enhance the efficiency of propane refrigeration systems through optimization strategies.

• Troubleshoot issues and resolve challenges encountered in propane refrigeration systems effectively.

Targeted Audience:

• Operation engineers and supervisors.

• Process engineer.

• Maintenance  engineer and supervisors.

• Managers and team leaders.

• Design engineer.

• Operators and SR. Operators.

Program Outline:

Unit 1:

Fundamentals:

• Introduction to Refrigeration, including basic principles and applications.

• Understanding propane properties and its role in refrigeration systems.

• Heat transfer mechanisms involved in refrigeration processes.

• Overview of refrigeration systems and their components.

• Explanation of the basic refrigeration cycle and its operation.

Unit 2:

Design, Operation, and Control of Propane Refrigeration System Components Cycle:

• Explanation of typical single and multi-stage refrigeration cycles.

• Understanding the function of propane surge drums and pump loading.

• Overview of expansion valves and their role in refrigeration systems.

• Introduction to propane chillers and economizers in refrigeration processes.

• Explanation of propane condensers and their operation in refrigeration cycles.

Unit 3:

Propane Refrigeration Centrifugal Compressor:

• Introduction to centrifugal compressor principles and typical configurations.

• Understanding the operation of centrifugal compressors, including multi-stage variants.

• Explanation of compressor components such as casings, rotors, and guide vanes.

• Overview of compressor cooling, lubrication, and seal oil systems.

• Discussion on compressor drivers, couplings, controls, performance, and safety devices.

Unit 4:

Propane Refrigeration Reciprocating Compressor:

• Introduction to reciprocating compressor principles and gas compression.

• Explanation of typical reciprocating compressor designs and piston operation.

• Overview of compression unit components and compressor operation.

• Understanding compressor valves, cylinders, lubrication systems, and drive units.

• Explanation of compressor types including balanced-opposed, integral, and multi-stage units.

Unit 5:

Propane Refrigeration Troubleshooting and Improve Efficiency:

• Indicators and checks for diagnosing refrigeration system issues.

• Operating checks and troubleshooting methods for resolving operational problems.

• Overview of refrigeration system controls, applications, and factors affecting operation.

• Strategies for solving fouling problems and improving system efficiency.

• Discussion on maintenance types, maintenance plans, and preventive measures for refrigeration systems.